Making the Cylinder Liners for the pair of Seal 4 cylinder engines
Today saw another visit to the workshop and I continued with the task of making the 8 cast iron cylinder liners needed for the pair of Edgar T Westbury's 15cc 4 cylinder petrol engines I am building. Now real problems were encountered and the finished sizes all came within the 1 thou (0.001") tolerance I set myself. The methodology of halving the last few cuts really does make a difference i.e. if there is 0.012" left then the next cut is 0.006, followed by 0.003 etc. Since following this rule and with the digital readouts help I can hit finish sizes required.
The photo's below show the cylinder liners made. On one I have forgotten to make the chamfer at the bottom of the cylinder so will need to make a collet to hold the liner when I re chuck the liner to cut the chamfer. Steady, if not dramatic progress.



March 19th, 2010
Hi, I’m french so my english is a little bad, but i just want to said you “very good work” and i hope to see these engines run soon! (I’build a copy of Seal major)
good luck!